Fibre-to-the-FPGA

Briefing: Optical Interconnect

Part 1: FPGAs

Programmable logic chip vendor Altera is developing FPGAs with optical interfaces. But is there a need for such technology and how difficult will it be to develop? 

FPGAs with optical interfaces promise to simplify high-speed interfacing between and within telecom and datacom systems. Such fibre-based FPGAs, once available, could also trigger novel system architectures. But not all FPGA vendors believe optical-enabled FPGAs’ time has come, arguing that cost and reliability hurdles must be overcome for system vendors to embrace the technology 

“One of the advantages of using optics is that you haven’t got to throw your backplanes away as [interface] speeds increase.”

Craig Davis, Altera

Altera announced in March that it is developing FPGAs with optical interfaces. The FPGA vendor has yet to detail its technology demonstrator but says it will do so later this year. Altera describes the advent of optically-enabled FPGAs as a turning point, driven by the speed-reach tradeoff of electrical interfaces coupled with the rising cost of elaborate printed circuit board (PCB) materials needed for the highest speed interfaces.

Interface speeds continue to rise. The Interlaken interface has a channel rate of up to 6.375 Gigabit-per-second (Gbps) while the Gen 3.0 PCI Express standard uses 8.0 Gbps lanes. Meanwhile 16 Gigabit Fibre Channel standard operates at 14.1 Gbps while 100 Gigabit interfaces for Ethernet and line-side optical transport are moving to a four-channel electrical interface that almost doubles the lane rates to 25-28 Gbps. The CFP2 optical module for 100 Gigabit, to be introduced in 2012, will use the four-channel electrical interface.

Copper interfaces such channel speeds but at the expense of reach. Craig Davis, senior product marketing engineer at Altera, cites the 10GBASE-KR 10Gbps backplane standard as an example of the bandwidth-reach the latest FPGAs can achieve: 40 inches including the losses introduced by the two connectors at each end.

“Our interactions with our customers are primarily for products that are not going to see the light of day for several years”

Panch Chandrasekaran, Xilinx

Work is being undertaken to development very short reach electrical interfaces at 28Gbps for line cards and electrical backplanes. “You are talking 4 to 6 inches of trace to a CFP2 module or a chip-to-chip interface,” says Panch Chandrasekaran, Xilinx’s senior product marketing manager, high-speed serial I/O. “Honestly, this is going to be a challenge but we usually figure out a way how to do things.”

The faster the link, the more energy has to be put into the signals and the more losses you have on the board, says Davis: “Signal integrity aspects also get more difficult, the costs go up as does the power consumption.”

According to Altera, signal losses increase 3.5x going from 10 to 30Gbps. To match the losses at 10Gbps when operating at these higher speeds, complex PCB materials such as N4000-13 EP SI and Megtron 6 are needed rather than the traditional FR4 design. However, the cost of designing and manufacturing such PCBs can rise by five-fold.

In contrast, using an optically-enabled FPGA simplifies PCB design.  “For traditional chip-to-chip on a line card, optics does have a benefit because you can trade off the number of layers on a PCB,” says Davis.  Such an optical-based design also offers future-proofing. “A lot of the applications we’ll be looking to support are across backplanes and between shelves,” says Davis. “One of the advantages of using optics is that you haven’t got to throw your backplanes away as [interface] speeds increase.”

FPGAs with optical interfaces also promise new ways to design systems. Normally when one line card talks to another on different shelves it is via a switch card on each shelf. Using an FPGA with an optical interface, the cards can talk directly. “People are looking at this,” says Davis. “You could take that to the extreme and go to the next cabinet which makes a much easier system design.”

Altera says vendors are interested in optical-enabled FPGAs for storage systems. Here interlinked disk drives require multiple connectors between boards. “There is an argument that it becomes a simpler system design with one FPGA taking directly to another or one chip directly to another,” says Davis “The more advanced R&D groups within certain companies are investigating the best route forward.”

But while FPGA companies agree that optical interfaces will be needed, there is no consensus on timing. “Xilinx has been looking at this technology for a while now,” says Chandrasekaran. “There is a reason why we haven’t announced it: we have a little while to go before key ecosystem and technology questions are answered.”

The mechanical and reliability issues of systems are stringent and the optical option must prove that it can deliver what is needed, says Chandrasekaran. “It is possible to do at the moment but the cost and reliability equation hasn’t been fully solved.”  

Xilinx also says that while it is discussing the technology with customers, the requirement for such FPGA-based optical interfaces is some way off. “Our interactions with our customers are primarily for products that are not going to see the light of day for several years,” says Chandrasekaran

“Customers are always excited to hear about integration play,” says Gilles Garcia, director, wired communications business unit at Xilinx. But ultimately end customers care less about the technology as long as the price, power and board real-estate requirements are met. “What we are seeing with this [optical-enabled FPGA] technology is that it is not answering the requirements we are seeing from our large customers that are looking for their next-generation systems,” says Garcia

FPGA vendor Tabula also questions the near-term need for such technology.  Alain Bismuth, vice president of marketing at Tabula, says nearly all the ports shipped today are at speeds of 10Gbps and below. Even in 2014, the number of 40Gbps ports forecast will only number 650,000, he says.

For Bismuth, two things must happen before optically-enabled FPGAs become commonplace. “You can build them in high volumes reliably and with good yields without incurring higher costs than a separate, discrete [FPGA and optical module] solution,” says Bismuth. “Second, the emergence in interesting volume of networks at 100 Gig and beyond to justify the integration effort.” Such networks are emerging at a “fairly slow pace”, he says.

Meanwhile Altera’s development work continues apace. “We are working with partners to develop the system and we will be demonstrating the optics-on-a-chip in Q4,” says Bob Blake, corporate and product marketing manager, Altera Europe. Altera says its packaged FPGA and optical interface will support short reach links up to 100m and be based on multimode fibre. “All we have announced is that the optical interface will be on the package and it will connect into the FPGA,” says Davis.

The technology will also use 10Gbps optical interface yet the company has detailed that its Stratix V FPGA family supports electrical transceivers at 28Gbps. “The optical interface can go higher than that [10Gbps] so in future we can target 28Gbps and beyond,” says Davis.

Optical partners

Optical component and transceiver firms such as Avago Technologies, Finisar and Reflex Photonics all have parallel optical devices - optical engines - that support up to 12 channels at 10Gbps.  Avago’s MicroPod 12x10Gbit/s optical engine measures 8x8mm, for example.

None of the optical vendors would comment on its involvement with Altera’s optical-enabled FPGA.

Avago Technologies says that as FPGA interface speeds move to 10 Gbps and beyond, its customers are finding they need to move from copper to optical interfaces to maintain bandwidth for board, chassis, and system-level interconnect. “In line with this announcement from Altera, we are investing the time to verify Avago optical modules with FPGA SERDES blocks to ensure that FPGA users can design optical interfaces with confidence,” says Victor Krutul, director of marketing for fibre optic products at Avago.

Finisar too only talks about general trends.  “We are seeing many technology leaders moving optics further onto the board and deeper into the system,” says Katharine Schmidtke, director of strategic marketing for Finisar. “This approach offers a number of advantages including improving signal integrity and reducing power consumption on copper traces at higher bandwidths.”

Reflex Photonics says that it has the technology and products to realise optically-enabled IC packages. “We are working with more than one IC company to bring optically-enabled IC packages to market,” says Robert Coenen, vice president, sales and marketing at Reflex.

For Coenen, FPGAs represent the first step in bringing optics to the IC package: “Due to their penetration into niche markets, FPGAs make the most sense to create what will ultimately be a huge market in optically-enabled IC packages.”

Coenen stresses that optics to the IC package is a significant shift in how optical links are used and so it will take time for this application to take hold. However, as the cost per bit decreases, optics will start being used in additional applications including switch ASICs, microprocessors and graphics processors.

“The beauty of an MT-terminated ribbon fiber optical connection at the edge of the package is that this solution allows designers to use the additional high-speed optical connectivity without having to drastically change their design practices,” says Coenen. This is not the case with technologies such as PCB optical waveguides or free-space optical communication. 

“I believe the Altera announcement is just the first in what will be many announcements of optical-to-the-IC-package technology in the coming year or two,” says Coenen.

Further reading

• Briefing Part 2: Boosting high performance computing with optics
• Altera White Paper: Overcome Copper Limits with Optical Interfaces
• Xilinx's 400 Gigabit Ethernet FPGA
• The InfiniBand roadmap gets redrawn